What is the improved parboiling technology


The improved parboiling technology was developed under JICA technical cooperation project, namely ‘Rice Post Harvest Processing and Marketing Pilot Project (RIPMAPP)' in Niger and Nasarawa States from year 2011 to 2016.

 

The project was implemented in collaboration with the Federal Ministry of Agriculture and Rural Development (FMARD) for the purpose of improving the capacity of small-scale rice processors to produce quality milled rice.

 

Improved parboiling technology developed under this project introduced a false bottom as a part of parboiling equipment such as a pot or a drum.

 

Since a parboiler can start this technology only through procurement of the false bottom to his/her own parboiling equipment (small initial investment cost needed), and false bottoms can be produced by local fabricators (List of false bottom fabricators is shown here), the rice produced by the parboilers of this improved technology showed remarkable improvement in quality and thus obtained added value (For details of the technology, please see materials shown here).

Business Plan


If you properly apply the improved parboiling technology, parboiled rice will be whiter, have less stones and better aroma resulting in higher selling price (by 10-20%) compared to that of parboiled rice with conventional method.

 

This justifies your investment in a false bottom. If you are considering whether you will buy a false bottom, it is important to clearly know how much net profit is generated from parboiling one pot of paddy, consider how much you can save and how soon you can recoup your investment in false bottom according to the following calculation.

i) Develop the following table

Cost and benefit of parboiling per one pot of paddy (example)

CategoryItemUnit cost/price (N)VolumeCost/sales (N)
1.       CostsPaddy (100kg/bag)13,000/bag2 bags26,000
 Fire wood  500
 Water  300
 Milling1000/bag2 bags2,000
 De-stoning200/bag2 bags400
 Transportation200/bag2 bags400
 Add more rows, if any other costs   
 Total  29,600
2.       SalesRice (60kg  /bag)19,200  /bag238,400
3.       Net ProfitSales - CostsN38,400 - N29,600 8,800

ii) Calculate the number of times of parboiling required to save money to buy a false bottom. (example)

  • Amount of saving per one pot of parboiling: N 1,000
  • Price of false bottom for pot N 10,000
  • Times to save money to buy bottom and lid: N 10,000/N1,000=10 times

 

iii) Calculate the number of times of parboiling required to recoup the cost of false bottom. (example) (If the sales is increased by 10%.)

  • Sales of rice will be increased from N38,400 to N42,240 by N3,840
  • Profit will be increased from N8,800 to N12,640 by N3,840
  • Times to recoup the cost of false bottom: N10,000/N3,840 =2.6 times

Progress of technology dissemination


In collaboration with partners such as state governments and development partners, JICA has disseminated improved parboiling technology for small scale parboilers to several states (Please see a map showing the states here).

 

JICA compiled the information on dissemination activities of its partners, and found that, as of March 2019, in 27 states, 27,230 people have been trained on this technology and 16,597 parboilers have adopted the technology, since September, 2015.

List of false bottom fabricators


StateLocation/LGAName of FabricatorMobile NumberPartner
     
Abia Uche Nwauzo07068913703WB/FADAMA
Anambra Emeka Amadi07068538707IFAD/VCDP
  Okenna Emmanuel08068684670WB FADAMA
  Nnadi Morgan08039158893WB FADAMA
Bauchi Abdulwahab Tijani08029405345Bauchi ADP & MEDA
Benue Nicholas Ella07039603677IFAD/VCDP
  Tersugh Wasco08064092334IFAD/VCDP
 MakurdiFabricator08064407937LBRBDA
Ebonyi Ituma Ikenna07056096412IFAD/VCDP
  Nwakpa Obinna07035697612IFAD/VCDP
  Ogbaga Simeon08037724956WB FADAMA
Ekiti Victor Olomo08033599739WB FADAMA
 Ado EkitiEmannuel Yemtech08065777386Ekiti ADP
Enugu Ayigbo Christian08033307963WB FADAMA
FCTGwagwaladaReverend Nzome08130523445JICA
 GwagwaladaEngr Abdulrahman Jimoh08035967935JICA
 GwagwaladaMichael Ayeni08067456899WB FADAMA
 KabusaDauda Akoshi09032490675JICA
 GwagwaladaSalisu Mai Panu08052383696JICA
 GwagwaladaShadrach John08085178853JICA
Gombe Umar Usman08030434801WB FADAMA
Jigawa Abdu Umar Ringim08037446310WB FADAMA
KanoKwanan DawakiIdris Rayan08099793141Kano ADP
  Abdulrasheed Abba08065668322WB FADAMA
Kebbi Lawal Audu08169824898WB FADAMA
Kwara Muhammed Aliyu Guyegi08036154456WB FADAMA
Lagos Shekete Najeem08011767928WB FADAMA
  Kareem Bamidele07087508818WB FADAMA
 AgegeEniola08164380074Lagos ADP
 AgegeSegun08083228702Lagos ADP
  Rilwan Enitan08164380074WB FADAMA
Nasarawa Hussein Bala08063431473Nasarawa ADP
Niger Ahmed Musa08065311358IFAD/VCDP
 BidaMuhammed Muhammed07069596709IFAD/VCDP
 MinnaHafeez Bosso08084811122NAMDA
  Tanimu Idris08060563572WB FADAMA
Ogun Salisu Oluwasegun08167367969IFAD/VCDP
  Saheed Ganiyu08106840303IFAD/VCDP
  Engr Olomo08033599731WB FADAMA
 AbeoukutaSuraj08034831093Ogun ADP
 Onigbedu/ EwwekoroRufai Adewale Joseph08085111310WB FADAMA
Ondo Olowojeseku Victor08038408934WB FADAMA
Osun Lawal Lukman08066006083WB FADAMA
OyoIbadanProcess Concept Nigeria Ltd08033599739WB FADAMA (Ogun)
  Dare Akerele08039653749WB FADAMA
Plateau Istifanus Dauda07068292989WB FADAMA
Sokoto Saidu Abubakar07030482451WB FADAMA
Taraba Pambani Ash08160726488IFAD/VCDP
  Dangana Agabi08160411840IFAD/VCDP
  Bala Babaji08066352114WB FADAMA
 Mayokam/BaliEmmanuel Austin07066159822Taraba ADP
 Gada Yau/JalingoAdamu Muhammed08131572586Taraba ADP
 JalingoIshaq Ahmad07065142228Taraba ADP
 BaliNafiu Isa Lushi09039618258Taraba ADP
 Gada Yau/JalingoBala Ishaq07059672249Taraba ADP
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List of Organizations Conducting Trainings on Improved Parboiling Technology


SNNameAddressPhone NumberEmail
1Agribusiness and Market Development Department, Federal Ministry of Agriculture and Rural DevelopmentFederal Ministry of Agriculture and Rural Development, No 22, Inuwa Wada Crescent, Off T.O.S Benson Street, Utako, Abuja.+234 (0) 8057977380ishaqshaibu001@gmail.com
2Japan International Cooperation Agency3rd Floor, Relais International Business Center, 12 Charles de Gaulle Street, Area 11 - Asokoro, Abuja (P.M.B. 5090, Wuse, Abuja, Nigeria)+234(0)806-652-3611 - +234(0)701-323-4598ng_oso_rep@jica.go.jp
3World Bank FADAMAFadama House, 1 Eldoret Close, Off Aminu Kano Crescent, Wuse II, Wuse, Abuja, FCT, Nigeria-fadamanfco@yahoo.com
4IFAD Value Chain Development ProgrammeNo. 4, Batna Close, Off Agadez Crescent, Off Aminu Kano Crescent, Wuse 2, Abuja-a.onoja@vcdpnigeria.org
5Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH/Competitive African Rice Initiative (GIZ/CARI)11b, Moussa Traore Crescent, Off TY Danjuma Asokoro, Abuja-cari@giz.de, www.cari-project.org
6Sasakawa Africa AssociationNo.8 Kura Road, Off Magajin Rumfa Road, Nassarawa GRA. PO Box 5190, Kano, Nigeria+234 (0) 8066482663https://www.saa-safe.org/www/nigeria.html
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List of Private Trainers on Improved Parboiling Technology


i) Dr Bello Bamidele

ii) Mr Nasamu Michael

False Bottom Rice Parboiling Technology

Benefits of the RIPMAPP False Bottom Technology Approach